Hardcore Aggregate Guide

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Hardcore aggregate plays an essential role in many construction and landscaping projects, forming the unseen but vital layer that keeps surfaces strong, stable and long-lasting. Whether you’re planning to install a new driveway, lay a patio or build a garden path, choosing the right hardcore is key to creating a base that won’t shift, sink or crack over time. 

But with so many options available – MOT Type 1, recycled hardcore, quarry hardcore, gravel – how do you know which one is right for your project? In this guide, we’ll explain exactly what hardcore aggregate is, where it’s used, the types you can choose from, and how to select the best one for your needs. 

What is hardcore aggregate? 

Hardcore aggregate is a strong, heavy-duty material laid as a sub-base beneath roads, driveways, patios, and other hard surfaces. It’s usually made from a mixture of broken stones, crushed concrete, bricks or quarry waste. These materials are chosen because they are durable, do not degrade easily and have low water absorption, meaning they won’t break down or become unstable when exposed to the elements. 

The purpose of a hardcore layer is to create a firm, level platform that spreads the weight of the structure above it. Without this base, heavy surfaces like concrete or paving slabs can shift, leading to cracks, unevenness or even structural failure over time. Hardcore is always compacted thoroughly during installation to remove any air pockets and ensure maximum stability. 

What is hardcore aggregate used for? 

Hardcore is one of the most widely used base materials in construction, both for domestic projects around the home and for larger commercial or industrial work. Some of the most common uses include: 

  • Driveways and patios – Provides a solid base to prevent sinking and cracking.
  • Pathways and pavements – Ensures an even surface for walking or light vehicle access.
  • Under concrete floors and foundations – Helps support walls, garages, and extensions.
  • Car parks and loading areas – Handles heavy loads and regular traffic.
  • Temporary access roads – Offers a quick, stable surface on construction sites.

A good hardcore layer does more than just support weight. It also helps improve drainage by allowing water to flow away from the surface, preventing pooling and reducing the risk of frost damage during colder months. 

What types of hardcore aggregate are there? 

Not all hardcore is the same, and the type you choose will depend on your project’s needs. Here are the most common options: 

1. MOT Type 1 Hardcore 

This is the most popular type for both domestic and commercial projects. It consists of crushed stone mixed with fines (smaller particles) to ensure excellent compaction. MOT Type 1 is widely used for driveways, patios, road sub-bases and any project requiring a strong, stable foundation. 

2. Recycled Hardcore 

Made from crushed concrete, tarmac, or brick sourced from demolition waste, recycled hardcore is an environmentally friendly and cost-effective choice. When properly processed and graded, it performs to a similar standard as new materials, making it a great option for many projects, particularly where sustainability is a priority. 

3. Quarry Hardcore 

Sourced directly from quarry waste materials, this type is often used on larger construction projects or for bulk fill. It may include a range of stone sizes and is ideal for creating a substantial base layer. 

4. Gravel or Crushed Stone Hardcore 

Gravel-based hardcore is suitable for areas that require improved drainage, as it allows water to flow through more freely. It is commonly used in landscaping, paths, and lighter-use areas. 

What hardcore aggregate is best for my project? 

The right hardcore depends on what you’re building, how much weight it needs to support, and the ground conditions where it will be laid. 

  • Driveways & patios: MOT Type 1 is the most reliable choice, providing a strong base for vehicles and heavy use. 
  • Garden paths & light-use areas: Recycled hardcore is often more than sufficient and is usually more budget-friendly. 
  • Commercial or heavy-traffic areas: Choose a dense, well-graded material to handle heavy loads without movement. 
  • Areas prone to water accumulation: Opt for gravel or a coarser hardcore mix to aid drainage.

Regardless of the type you choose, always ensure your hardcore layer is laid to the correct depth (often 100–150mm for patios, 150–200mm for driveways) and compacted thoroughly in layers to achieve a firm, level surface. 

Hardcore aggregate suppliers Northwest 

If you’re planning a project in the Northwest, Everytrade Grabs can supply the hardcore you need quickly and hassle-free. We stock a wide range of hardcore aggregates including MOT Type 1, recycled hardcore, and quarry materials, suitable for everything from garden paths to large-scale construction sites. 

Why choose Everytrade Grabs? 

  • Fast, flexible delivery across Manchester, Cheshire, and Stockport
  • Same-day or next-day delivery available
  • Eco-friendly, sustainably sourced materials
  • Competitive prices and expert advice to help you choose the right type

Whether you’re a homeowner tackling a DIY project or a contractor working on a commercial job, we can deliver the materials you need, when you need them. 

Get in touch today to discuss your project and request a free, no-obligation quote: 

  • Phone: 0161 470 0220
  • Email: info@tdgcontracts.com
  • Or click the WhatsApp button on our website to message us directly.  

With Everytrade Grabs, you can build on a foundation that lasts.